Caracol 3D Mask

Caracol is calling WASP against Covid-19

CARACOL is calling WASP to product Covid 19 3D printed masks

Caracol 3D Mask

Everything happened  during the lockdown; CARACOL, a reference company in Italy for the services of Additive Manufacturing  asked  for help to WASP : 10 Delta WASP 2040 PRO and 2 Delta WASP 2040 INDUSTRIAL 3D printers must be produced in the shortest time.

Stampante 3D Delta
Delta WASP 2040 INDUSTRIAL X - stampante delta professionale

We had to act quickly and well, Milan was calling and we decided to work together to produce protective devices against Covid-19.
In a few days the 3D printers were in the CARACOL production center in Lomazzo (Milano).

The non-stop production of more than 2000 Covid 19 3D printed masks, per week, printed with hypoallergenic polymeric material and equipped with an interchangeable filter, begins.

CARACOL, through a crowdfunding campaign and the support of the community, has donated masks to the Italian Red Cross, to small Italian municipalities such as Lomazzo, Cusano Milanino, Rivoli, Lanciano, and Sorrento, and to therapeutic and treatment centers.

A victory from a cooperation point of view and in the 3D printing field which leads the attention to an essential role in the manufacture of medical equipment.

The health care emergency due to the Covid-19 has shown the strengths of 3D printing which can obviate the lack of some essential devices in record times.

Now the global market shows that  3D printing must be used for additive manufacturing like never before. This allows the relocation of some production in order to face the demand peaks. It also allows diversification of the supply chain in case of emergencies in many sectors, not only the medical one but also the Automotive and Motorsport, Aerospace and Defense, Industrial Machinery, Design and Architecture fields.

CARACOL like WASP believes in a collaborative future and in technological progress, in the evolution of digital manufacturing in order to meet the needs of humanity.


Technogym e WASP

Together with Technogym we present 3D printing in wellness

We had the opportunity to talk to the designers who work of Design Department of Technogym, the wellness giant. They explains us how large format 3D printing accelerate the company’s ability to innovate.

With yearly revenues above € 650 million in 2018, Cesena, Italy, based Technogym is one of the largest global operators in the wellness segment. Since it was founded in 1983 by Nerio Alessandri, the company has focused on key values such as environmental sustainability and innovation, which are clearly reflected in its state of the art Technogym Village headquarter. Here you will find its T-Factory and T-Research and Development Department, where over 130 engineers and designers have produced over 140 international patents and more than 93 trademarks.

The Research and Development Department plays a central role in the innovation process at Technogym, along with the Design Centre, which is responsible for the state-of-the-art product design and ergonomics. In the past few years, many of these innovations have been prototyped using a Delta WASP 4070 INDUSTRIAL 4.0 3D printer.

Conceptualizing innovation

Technogym decided to work with one of the world’s leading manufacturers of Delta architecture 3D printers and brought a 3D printer into their design department. “Our primary objective was to visualize and accurately represent our ideas, intended as the shapes of the parts we design as well as test how we are going to use these parts on our machines”.

In Technogym, he is in charge of conceptualizing technical tools and design the products that will arrive on the market. Needless to say, 3D printing has become a central part of workflow, drastically reducing errors during the product development phase and reducing lead time, especially for large size parts.

“In both the conceptualization phase and in the project assistance phase we need to be certain that what we model in CAD on a computer gives us the same answers in real physics as well. We need a component or product to convince us in real life, and not just on a monitor. At this time, this is a specific demand of the design department. Of course, the production teams are also always looking for a way to reduce the number of iterations in the production phase.

Why Technogym has chosen WASP technology

At the beginning the company was already using a small filament based system for prototyping in ABS, using a closed materials system. The choice to turn to WASP was dictated by the need to have a system that was easier and more intuitive to use, with lower maintenance costs and - in particular – that could produce very large parts without using support material that would need to be removed using environmentally toxic products.

Delta WASP 4070 INDUSTRIAL 4.0 prints a component for Technogym

The choice fell on the Delta WASP 4070 INDUSTRIAL 4.0, which is now located inside a modeling center with sufficient space and tools to manage the full 3D printing workflow. A single system enables to company to produce between 15 and 20 parts, measuring as much as 30 cm in height, each month. The team use it mainly for 3D printing style models or to verify shapes, ergonomics and design elements. For this, they use mainly PLA-based materials, which are ideal for concept models and do not release toxic fumes during extrusion and deposition.

Delta WASP 4070 INDUSTRIAL 4.0 in the Technogym Design Center

Larger, faster, better

“We chose the Delta WASP 4070 INDUSTRIAL 4.0 system for a number of reasons”. “One is certainly its large print volume, which enables us to print much larger parts than an average 3D printer. We also appreciated its printing speed and the much lower cost of supported materials, which allows us to buy more material spools and conduct more tests. Since it uses an open materials system, we can also decide to change the type of filament anytime, as our needs change over time. In addition, while it may seem like a trivial issue, the ability to select a filament’s color is actually very important for us. It allows us to save the time it would take to paint the part or, if we do need to paint it in a light color, we can just print in white so that the colors can stand out without requiring a base layer of white paint. The Delta WASP 4070 INDUSTRIAL 4.0 was also very easy to install and quite affordable for a system this large. Last but not least, it ensures a very high and repeatable quality standard of all the parts we print.”

An example of a component 3d printed with Delta WASP 4070 INDUSTRIAL 4.0 for Technogym

Integration and innovation

Technogym’s development center makes intensive use of a number of machines to produce its functional prototypes. The company also often turns to external providers that can deliver mock-ups and prototypes on demand. 3D printing allowed the company to accelerate this process by ensuring that a part is error free even before the final prototype is completed and the actual final parts go into production.

“It is extremely important to have this kind of ability when you work on developing innovative concepts that have never been done, or even tried, before”. “This ability to rapidly innovate has made Technogym a global and technological leader in the wellness segment. Successfully integrating large format 3D printing into our workflow is going to continue to represent a key advantage for us going forward.


Italdron revolutionizes drone production using Carbon Nylon and WASP 3D printing

The greatest value in terms of business and knowledge is formed at the crossroads of revolutionary technologies

Among the newest generations of products, drones are among those that best embody the concept of innovation. Not only for their technical characteristics, but also for the cutting-edge technologies used to develop and build them. As a manufacturing process, 3D printing is increasingly used within the drone production cycle, mainly for prototyping.

Italdron, an Italian company specializing in the design and production of innovative commercial drones, has been using 3D printing since 2014 and has further raised the bar by collaborating with WASP for the production of its latest, futuristic models. This latest application case clearly demonstrates how the right AM technology is now mature enough to ensure reliable final components and, at the same time, significantly reduce development times and costs.

Meet Italdron

Italdron was founded by three young entrepreneurs aiming to develop a service market using drones. Starting from aninnovative idea, the company has grown into the manufacturer with the highest number of Remote Piloted Aircraft (APR) authorized for flight by ENAC (the Italian National Civil Aviation Authority), as well as the first Italian manufacturer of professional drones to be licensed for "post-production flights".

Can it fly?

For its drone development and production needs, Italdron decided to turn to WASP’s 3D printing systems, integrating them within the production process . The relationship between WASP and Italdron has been going on for years, first with rapid prototyping and then gradually moving towards production of final components.

"We use WASP printers for different sectors: from production of mechanical tools, such as forklift hooks, to the creation of particular molds used to produce the drone body," explained Marco Solfrini, Italdron's design engineer. “We often work on customized vehicles. In most cases, in fact, the basic drone remains the same, but it needs to be customized to meet the customer's specific needs. WASP 3D printers are key for us given their precision and the significant printing height they can achieve”.

https://youtu.be/CmFQ34nrpMk

Italdron currently has 3 WASP printers, two Delta WASP 2040 and a latest-generation Delta WASP 2040 INDUSTRIAL 4.0 optimized for printing technical materials. The printers of the Industrial 4.0 Line can be networked and therefore managed directly from any mobile phone, tablet or laptop.

An innovative chamber system controlled up to 80 °C, with "Hot and Cold Technology" mechanical cooling, allows for optimal printing of advanced polymers and composites. A camera insidethe printer is used to monitor the print progress remotely. Thanks to these innovations, the printers can work 24 hours a day, producing both prototypes for testing and flying drone components, allowing the Italdron team to be able to evaluate their functionality and to detect any mechanical issue. In this way, the team can have tangible feedback on the project in extremely short times. The Delta WASP printers are able to print 24 hours a day because of their very robust mechanics, making them virtually indestructible.

Benefits of AM integration

"WASP 3D printing technology enabled us to speed up the production process and reduce costs," continues Solfrini. "In addition, they supported in every way. When you turn to WASP, you can count on an efficient customer support service. They help you at every stage, you can exchange ideas and develop new solutions. This relationship has greatly facilitated us in introducing this technology into our production cycle in a stable way ".Currently all the caps - which form the drone's hull - are 3D printed using Carbon Nylon filaments, to be installed on the final models. The choice of using Carbon Nylon as the main material for parts is tied toits excellent ratio between flexibility and resistance even at high temperatures: the latter, in particular, is fundamental to ensure that every Italdron drone can operate efficiently in the open air –where it is subjected to the most diverse climatic conditions.

Solfrini also emphasized how current AM technologies can provide a real added value for industrial production, and are destined to find more and more space in this area: “3D printing represents one of the key production tools of the future on an industrial level – he says. It is destined to play a more dominant role in production processes by integrating perfectly with technologies such as CNC and other machine tools. In our case it is a fundamental step: our drones, in fact, are assembled by combining pieces made of carbon, aluminum and 3D printed Carbon Nylon. This allows us to significantly reduce the weight of the vehicle, without sacrificing efficiency and robustness".

The collaboration between Italdron and WASP is not only a perfect example of "Made in Italy" innovation, but a strong demonstration of how the AM solutions offered by the Massa Lombarda company are now true technological enablers, which can help to address critical issues and improve traditional production process.


parti stampate in 3D in fibra di carbonio

WASP realizes Carbon Fiber 3d printed parts on demand for Italian Speed Championship

WASP, the first and leading Italian manufacturer of advanced Delta 3D printers, has been pushing the additive manufacturing industry in new directions since it was founded by Massimo Moretti in 2012.

The latest evolutions are now heading towards leveraging the consolidated and highly reliable cinematics of its delta systems to address industrial-level end-use part production. With the introduction of the new INDUSTRIAL line 4.0, WASP supports the use of production grade material – such as the Nylon Carbon – for a growing range of products.

parti stampate in 3D in fibra di carbonio

One such application highlights the versatility and accessibility of the Delta WASP 2040 INDUSTRIAL 4.0 for a racing team – competing in the Italian Speed Championship (CIV) – to bring, for the first time, a 3D printer inside the box, producing real racing parts.

https://youtu.be/YMkrNUB7pzo
NYLON CARBON 3D PRINTED ON Delta WASP 2040 INDUSTRIAL 4.0

There is no doubt in my mind that having this technology inside the paddock represents a paradigm shift in the world of racing,” explained Flavio Gioia, the R&D Manager at WASP.

You could theoretically replace the many parts that teams have to carry around with just a few spools of technical materials and a 3D printer.”

This approach is similar to that outlined by NASA for the future of long-distance space travel. However, its benefits are just as clear in a fast moving segment such as motorcycle racing: drastically reducing the time and cost for transporting spare parts can be a game changer. “All you need to do is take the filament with you and shape it up as you need it.

Carbon fiber 3d printer

To respond to challenging requests as well as process reliability and parts repeatability: the new Delta WASP 2040 INDUSTRIAL 4.0 proved to be the ideal solution. This model is the natural evolution of WASP’s original Delta WASP 2040. It leverages the same general kinematics with the same cylindrical printing volume (20 cm diameter by 40 cm height) and its industry-recognized reliability.

The new line INDUSTRIAL 4.0 improves on the UI and UX, with a new capacitive touchscreen, a remote control system, and a live camera. Most of all, it introduces a new Hot and Cold technology with a new heated chamber, controlled up to 80°, and active cooling of the mechanics .

FRONT BRAKE AIR CONVEYOR 3D PRINTED ON Delta WASP 2040 INDUSTRIAL 4.0 USING NYLON CARBON
FRONT BRAKE AIR CONVEYOR 3D PRINTED ON Delta WASP 2040 INDUSTRIAL 4.0 USING NYLON CARBON

Hot and Cold technology of WASP printers allows the control of room temperature up to 80°C and cools down the mechanics making the print of technical materials easier.

This technology facilitates the use of technical materials such as nylon-carbon composites. Further improvements such as the aluminum heated plate and WASP’s auto-calibration system ensure even higher reliability during the print, as does the sensor on the chamber’s door, which ensures the heat is kept inside.

Carbon fiber 3d print

WASP and Toccio Racing have chosen the Nylon Carbon for its strength and lightweight properties, which makes it an ideal material even for extreme conditions, such as high speed racing at 300 Km/h.

The growing use of composite materials is very relevant and shows how 3D printing is shifting from a tool for visual prototyping to functional prototyping and even direct production when needed.” Flavio Gioia explained.

This is a key underlying trend for all 3D printing. Nylon CFR composites in particular are in very high demand due to the material’s excellent properties, especially for end-use parts such as those produced by a bike or automotive team."

Carbon Fiber 3d printed parts WITH Delta WASP 2040 INDUSTRIAL 4.0
Carbon Fiber 3d printed parts WITH Delta WASP 2040 INDUSTRIAL 4.0

One of the most significant new developments is that we are making things easier to do than they used to be.” Gioia explains. “From our point of view as 3D print solutions providers, we continue to work toward this goal, without forgetting that a big impact comes from material research and the use of higher performance polymers and composites."

Gioia goes on to highlight how recent government incentives allowed some companies more freedom in exploring new technologies. “We always strive to find solutions to the many and very different requirements that our clients present to us. All this keeping in mind that several of them are now mature adopters of 3D printing, and they know what they want."

The ability to print directly on-location, on demand and, literally, on the go, parts that can be used during the race, such as, for example, the brake’s air conveyor, gives our clients more freedom with these ad-hoc components, the bike’s configuration can be customized based upon track-specific requirements. The team can also use 3D printers to replace parts that are damaged in a fall, which results in significant economic benefits as well.

In the DNA of WASP there is the continuous research and improvement of the machines. I think that this attitude derives directly from a genuine curiosity and from the passionate investigation of discovery. Printing in the paddock at 300 per hour is just one of many daily challenges”, Gioia says with a smile.


THE NEW INDUSTRIAL LINE 4.0

WASP ANNOUNCES THE NEW INDUSTRIAL 4.0 LINE

“Your material, your dimension, our mission”

Versatility, ease of use, productivity. These are the concepts that have guided the development of WASP 3D printers since the beginning and which characterize even more clearly the new Delta WASP INDUSTRIAL Line 4.0.

It is not easy to combine versatility and ease of use, but this is the request coming from an increasingly demanding market and it is a challenge that WASP has accepted to face, ensuring on the one hand the possibility of using more and more technical materials and printing larger and larger sizes, on the other hand WASP has paid much attention to the user, introducing a series of product features that make the new printers even more user-friendly and intuitive: touch screen, on-board video tutorials, self-calibration, family feeling, remote assistance.

A novelty of the new line compared to the previous industrial line is the entry of the smallest printer, the Delta WASP 2040 INDUSTRIAL 4.0 into the family. It goes alongside with the Delta WASP 4070 INDUSTRIAL 4.0 and the Delta WASP 3MT INDUSTRIAL 4.0.

The new User interface allows a better user experience across the entire WASP product line; the Video tutorial on board guides the user as a sort of assistant coach on board of the machine; the Wifi module for remote control of the printer and for compatibility with Industry 4.0 allows you to manage the entire printing process from your computer; the Live view camera allows remote inspection of the current print and time-laps; the Multicore automatic extruder recognition is a system that recognizes which extruder is mounted on the printer and automatically makes the setting; the Auto calibration system is a function of the extrusion system chosen and installed on the printer. Finally, the new WASP machines allow a printing Via Usb, not only with Sd Card.

As for the third driving factor of the new INDUSTRIAL 4.0 line, that is productivity, the WASP printers continue to offer to the market essential characteristics like: high printing speeds, high reliability, high quality and the possibility of using technical materials. Of course, the highly appreciated rescue system of the work done, remains in all the machines: End-filament sensor, Free-Z-System(cc), Resurrection System(cc).


HOT & COLD Technology - cc

Hot & Cold Technology is the new system of active controlling the printing thermal conditions.

Thanks to an efficient way of heating by two internal heat sources, it is possible to ensure work temperatures up to 80 °C, without burdening the mechanical parts of the machine.

The innovative air cooling system allows keeping the temperatures below the critical threshold of cladding materials.

https://youtu.be/dXYflb8do7c

The opening scenarios are extremely interesting on the light of raising request of technical materials and application ever different. WASP takes this challenge, supporting the user in the choice of extrusion systems and offering specific solutions to meet the needs of different customers.

Creative Commons License

We stress on declaring that  Hot & Cold Technology, protected by Creative Commons, is now relieved.

We declare this as being a technological innovation, a useful project; Wasp states the know-how sharing. We trust on unwritten but world-wide shared Makers rules . The approach which better corresponds to our vision is  Creative Commons, because it foresees the publication of assimilated knowledge reducing like that the exploitation from a commercial point of view.

Licenza Creative Commons

Hot & Cold Technology   is distribuited with License Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International.


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